In-depth Analysis|Shenke Mould: Technological Innovation and Industry Leadership in Precision Manufacturing


Release time:

2025/04/29

I. Technological Breakthrough: Transitioning from Traditional Manufacturing to Digital Transformation

Dongguan Shenke Mould Co., Ltd., a leading enterprise in China's precision mold industry, has always been driven by technological innovation. Since its establishment in 2003, the company has developed into a modern manufacturing base covering an area of 20,000 square meters, equipped with international leading equipment such as CNC machining centers, slow-wire EDM machining centers, mirror spark machining centers, and precision inspection centers. It has formed a one-stop solution capability, from mold design and manufacturing to injection molding.

 

In terms of technological research and development, Shenke Mould has continuously increased investment in recent years, successfully overcoming many technical bottlenecks in the industry. For example, its self-developed Bluetooth earphone injection mold ejection mechanism By optimizing the mold structural design, the product ejection efficiency has been increased by 40%, while achieving 0.01mm-level precision control, significantly reducing the product defect rate. In addition, the company's innovation in sealing and waterproof structure has provided key technical support for smart wearable devices of clients such as Skullcandy and JBL, achieving an IP68 waterproof rating to meet the needs of use in extreme outdoor environments.

II. Industry Trends: The Dual Challenges of Intelligence and High-End

Currently, the global mold industry is undergoing digital transformation and high-end upgrading dual transformation. According to the "Mold Manufacturing Digital Design and Simulation Technology 2025 Industry Application Status and Trend Report," intelligent production has become the mainstream direction of the industry. By integrating the Internet of Things, AI algorithms, and big data analysis, enterprises can achieve a 30% increase in production efficiency and a 20% reduction in operating costs. Shenke Mould keenly captured this trend and launched the Smart Factory Construction Project in 2024, introducing an AGV logistics system and a MES production management system to achieve full digital control of the entire process from order reception to product delivery.

 

In the high-end market, the demand for precision molds in the medical and automotive electronics industries continues to grow. For example, precision injection molds in the medical field need to meet a service life of over one million uses and biocompatibility requirements, while Shenke Mould, with its S136 steel and hot runner needle valve hot nozzle technology, has successfully provided medical mold solutions that meet GMP standards for medical enterprises, with a stable mold life exceeding 8 million cycles.

III. Customer Cases: Diversified Layout from Consumer Electronics to Automotive Industry

Shenke Mould's technical strength has been proven in several fields:

 

  1. Consumer Electronics : For Bluetooth earphone molds customized for brands such as Harman and JVC, using multi-color injection molding technology and gas-assisted molding process achieves a perfect balance between product lightweighting and structural strength, with production efficiency increased by 50% compared to traditional processes.
  2. Automotive Industry : Precision stamping molds developed for structural components of new energy vehicle battery packs, precision stamping die through CAE simulation analysis optimizes the mold stress distribution, enabling product dimensional accuracy control within ±0.02mm, meeting the new energy enterprises' stringent requirements.
  3. Industrial Equipment : Designed for a well-known international company large injection mold using five-axis high-speed milling and EDM mirror finishing technology, achieving high-precision forming of complex curves, and reducing the mold delivery cycle by 25%.

IV. Industry Competition and Strategic Layout

Facing challenges from other competitors in Zhejiang and Guangdong provinces, Shenke Mould has consolidated its market position through differentiated competitive strategies

 

  • Technical Barriers : Focus on 0.001mm precision machining and automated production line integration to establish a technological advantage in niche areas such as micro-connectors and optical components.
  • Customer Collaboration : Establish joint R&D mechanisms with leading companies such as Harman Kardon and JBL, getting involved in the customer product design phase in advance to achieve a transformation from mold supplier to solution provider.
  • Globalization : Relying on the Dongguan manufacturing base, serving the North American, European, and Southeast Asian markets, with overseas orders accounting for 35% in 2024.

V. Future Outlook: Building a Green and Intelligent Industrial Ecosystem

Shenke Mould's future development will revolve around three core directions:

 

  1. Technological Innovation : Deepen AI + mold design integration, develop an intelligent process planning system based on machine learning to further reduce the mold design cycle by 30%.
  2. Green Manufacturing : Introduce bio-based materials and recycled materials to reduce carbon emissions, planning to achieve a 15% improvement in energy utilization efficiency in the production process by 2025.
  3. Industrial Collaboration :Jointly build with universities and research institutions Mould Industry Innovation Alliance Promoting the commercial application of domestically produced CAD/CAE software and assisting in the process of domestic substitution within the industry.


With its mission of "Precision Manufacturing, Empowering the Future," Shenke Mould, through continuous technological innovation and digital transformation, is transforming from a traditional manufacturing enterprise into an intelligent equipment service provider. In the wave of global manufacturing transformation, Shenke Mould will continue to lead the industry's development and contribute its wisdom and strength to "Made in China 2025".